This course describes best practices for planning, performing and documenting inspection and maintenance of hydrogen systems
Center for Hydrogen Safety
This course is presented by the Center for Hydrogen Safety (CHS). CHS is a global oriented non-profit dedicated to promoting hydrogen safety and best practices worldwide.
The CHS identifies and addresses concerns regarding the safe use of hydrogen:
As a sustainable energy carrier
In commercial and industrial applications
In hydrogen and fuel cell technologies
Description
Who Should Attend
Those involved in the inspection and maintenance of hydrogen systems.
What You’ll Learn
Considerations for maintenance planning.
The activities that should be conducted to ensure the integrity of hydrogen equipment.
Issues that should be addressed when conducting inspection and maintenance activities for equipment used in hydrogen services.
Outline
Module 1: Hydrogen System Maintenance and Inspection
Inspection and maintenance planning, performance, and documentation
General Maintenance and Integrity Considerations
Process Safety Management
Mechanical Integrity and Preventive Maintenance
Preventive Maintenance - Basic Considerations
What is Management of Change (MOC)?
MOC: Proposed Changes
Change Management Procedures
MOC: Communication and Documentation
Standard Operating Procedures
Standard Operating Procedures
Essential Standard Operating Procedures
Standard Operating Procedures - Work Permits
Lockout/Tagout
Standard Operating Procedures - Confined Space Entry
Standard Operating Procedures - Fit for Maintenance
Preventive Maintenance Plans
Job Safety Analysis (JSA)
Job Safety Analysis Elements
Job Safety Analysis Example
Maintenance - General Elements
Inspections
Inspections
The Purpose of Inspections
Regular Inspections to Prevent Leaks
Incident - Leak in Pipe Fitting
Equipment Requirements
Equipment Requirements
Requirements for Equipment and Instruments
Requirements for Hydrogen Storage Vessels
Requirements for Pressure Vessels
Preventive Maintenance Documentation
Incident - Fire in Hydrogen Gas Storage Unit
Course content
Learning Outcomes
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Use basic personal protective equipment (PPE) like safety goggles, gloves, and flame-resistant clothing.1
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Participate in routine monitoring and inspection of process equipment and systems.1
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Follow safe maintenance procedures during tasks.1
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Document routine maintenance tasks in a systematic manner.1
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Perform utility tie-ins and LOTO (lockout/tagout) procedures.2
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Report inspection results and necessary follow-up.2
Related Occupations
Hydrogen Operations Manager
Oversees operations related to the storage, handling, and distribution of hydrogen energy. Their main functions include strategic planning, operational oversight, and ensuring compliance with safety and environmental standards.
Maintenance Director
Provide sufficient levels of equipment capability, availability and reliability at the lowest possible cost, with the highest degree of safety to support superior manufacturing by: • Ensuring a safe, healthy and environmentally responsible workplace with a ZERO Accident mindset. • Partner with operations and engineering to assume joint responsibility for performance management and a commitment of continual improvement to ensure the evolution of facilities, maintenance processes and organization to meet all current and future needs. • Adapting Best practices for continual improvement of effectiveness, efficiency and consistency. • Attaining all Business results based on pre-determined targets and goals for health & safety, environment, quality, costs, productivity and resources. • Set Objectives / KPI for Maintenance Department & drive to achieve the same. • Responsible for Maintenance of Utility (Auxiliaries), Mechanical, Electrical functions of all assets in Plant.
Manager Finishing Mechanical
Effectively lead & Manage the Team to ensure reliable maintenance of Mechanical Hydraulic & Lubrication Systems of Seamless Steel Plant process equipment’s. This includes predictive, preventive and reactive maintenance services to ensure the plant machinery and equipment is in a state of operational readiness and in proper working condition for reliable business continuity at targeted budget.
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