Master maintenance strategies, failure analysis, and predictive techniques to optimise reliability and reduce operational costs.
Design of maintenance strategy
Full Code
MTN0102220
Module Type
E-learning
Description
Short description:
Learn how to evaluate maintenance costs and design effective, context-driven maintenance strategies.
Long description:
Designed for maintenance supervisors, engineers, and industrial decision-makers, this module examines the economic and operational factors involved in selecting and managing maintenance policies within industrial environments. Learners will analyse the total cost implications of breakdown, time-based, condition-based, and improvement-focused maintenance strategies, considering their impact on production continuity, equipment reliability, operational risk, resource allocation, and business performance. Through conceptual analysis, industrial examples, and strategy design scenarios, participants will evaluate maintenance costs in relation to downtime, predictability of failures, equipment criticality, and operational context. The module also introduces the process of building an optimal maintenance strategy, including equipment tree analysis, policy selection criteria, risk evaluation, and the integration of organisational and technical resources. Learners will develop the ability to justify maintenance decisions based on technical, operational, and economic considerations, supporting the implementation of effective and context-appropriate maintenance strategies.
What you will learn
- Analyse the total cost implications of different maintenance policies in industrial contexts.
- Compare breakdown, time-based, and condition-based maintenance based on cost and production impact.
- Apply criteria such as failure impact, frequency, and predictability to select appropriate maintenance policies.
- Design a maintenance strategy by structuring equipment and assigning suitable maintenance approaches.
- Evaluate and adapt maintenance strategies to improve reliability and operational efficiency over time.
Module content
Related Occupations
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Provide sufficient levels of equipment capability, availability and reliability at the lowest possible cost, with the highest degree of safety to support superior manufacturing by: • Ensuring a safe, healthy and environmentally responsible workplace with a ZERO Accident mindset. • Partner with operations and engineering to assume joint responsibility for performance management and a commitment of continual improvement to ensure the evolution of facilities, maintenance processes and organization to meet all current and future needs. • Adapting Best practices for continual improvement of effectiveness, efficiency and consistency. • Attaining all Business results based on pre-determined targets and goals for health & safety, environment, quality, costs, productivity and resources. • Set Objectives / KPI for Maintenance Department & drive to achieve the same. • Responsible for Maintenance of Utility (Auxiliaries), Mechanical, Electrical functions of all assets in Plant.
Manager Finishing Mechanical
Effectively lead & Manage the Team to ensure reliable maintenance of Mechanical Hydraulic & Lubrication Systems of Seamless Steel Plant process equipment’s. This includes predictive, preventive and reactive maintenance services to ensure the plant machinery and equipment is in a state of operational readiness and in proper working condition for reliable business continuity at targeted budget.
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